PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES

已有 600 次阅读2013-9-5 07:20

1.0编制目的及适用范围:

Purpose for Preparation and Scope of Application

 

1.1        本规定适用于上海SECCO 90x104t/a乙烯项目(以下简称SECCO项目)的现场施工质量管理工作。

These stipulations are applicable to the site construction quality management of Shanghai SECCO 90x104t/a Ethene Project (hereinafter referred to as SECCO project).

 

1.2  本规定是为了明确SECCO项目的现场施工质量管理工作的职责、工作内容、工作流程、方法以及设计、采购、施工的协调,推行现代化、科学化、规范化的项目管理模式而编制的。   

These stipulations are prepared for the purpose of defining the responsibilities, working contents, operating process and procedures for the site construction quality management of the SECCO project and for coordination among the design, procurement and construction, so as to pursue the modernized, scientific and standardized mode for project management.

 

2.0 编制原则

Principles for Preparation

 

2.1        本细则在项目质量管理目标合理分解、项目质量管理组织已经确立的前提下,以项目的规律效应性和操作实用性为原则编制的。

These rules are prepared on the principle of the law effectiveness and operating practicability of the project, under the precondition that the objectives of the project quality management have been reasonably decomposed and the organization of project quality management has been established.

 

2.2  本细则注意到质量检验评定中工程划分与WBS分解结构在施工管理中的内在联系,我们强调将两者的划分尽量统一。      

These rules have given full attention to the inherent links between the project component division in the quality inspection and evaluation and WBS decomposed structure in the construction management. We emphasize that the two divisions should be unified as far as possible.

 

2.3        为加强主动控制的力度,本细则建议建立专业施工管理台帐,将施工质量控制纳入现场施工管理体系,专业工程师应参加重要的材料和设备的招标订货会议,了解产品质量、合同技术要求、厂家售后服务及到货情况。以便在施工管理台帐中列出每月到货清单,使材料报检及工程报检工作系统化。

In order to strengthen the power of active control, it is recommended by these rules that a specialized construction management record book is established to integrate the construction quality control into site construction management system. It is also suggested that specialist engineers should participate in the bidding and ordering meetings for important materials and equipment to get acquainted with the product quality, the technical requirements of the contract, after-sale service provided by manufacturer and the delivery status. And then it is possible to put the monthly goods-arrival list in the construction management record book and to realize the systematization of material acceptance and engineering inspection procedures.

 

3.0执行标准及有关规定

Applicable Standards and Relevant Regulations

 

3.1 中国政府的相关法规和政策:

Relevant laws, regulations and policies issued by Chinese government:

 

压力管道安全管理和监察规程

Regulations for Pressure Piping Safety Management and Supervision

 

压力管道安装安全质量监督检验规则

Rules for Pressure Piping Installation Safety and Quality Supervision and Inspection

 

3.2        SECCO项目IPMT质量体系有关文件:

Documentation related to IPMT quality system of SECCO project:

 

规划管理计划(PMP)                                                  PL-00-IIJ-PM-0001

Program Management Plan (PMP)

质量管理策略                                           ST-00-IIJ-QU-0001

Quality Management Strategy

质量管理组织体系                                              PL-00-IIJ-QU-0002

Quality Management Organization System

工程质量管理规定                                                PR-00-CIJ-QU-0001

Regulations for Project Quality Management

质量审核程序                                         PR-00-IIJ-QU-0001

Quality Check Procedures

承包商质量(QA/QC)标准                                          SD-00-IIJ-QU-0001

Quality Assurance/Quality Control (QA/QC) Standard for Contractors

 

施工管理细则

Construction Management Detail Rules

 

3.3        SECCO项目IPMT规定和要求:

IPMT regulations and requirements of SECCO project:

 

装置布置原则                                                 PH-00-TSC-PP-0001

Plant Layout Philosophy

管道材料规定                                              SD-00-TSC-PP-0001

Specifications for Piping Materials

工艺及公用工程管道设计要求                             SD-00-TSC-PP-0002

Process and Utility Piping Design Requirements

地下钢管涂层及包覆标准                                        SD-00-TSC-PP-0003

Standard for Coating and Wrapping of Underground Steel Pipe

管道制作                                               SD-00-TSC-PP-0004

Fabrication of Piping

蒸汽伴热管要求                                            SD-00-TSC-PP-0005

Steam Tracing Piping Requirements

管道支撑标准                                        SD-00-TSC-PP-0007

Standard for Piping Support

管道柔性--设计标准                                     SD-00-TSC-PP-0008

Piping Flexibility—Design Criteria

管道的现场试压                                     SD-00-TSC-PP-0009

Field Pressure Testing of Piping

隔离材料及应用热保温                                        SD-00-TSC-PP-0010

Insulation Materials & Application ------Hot Service

隔离材料及应用冷保温                                        SD-00-TSC-PP-0011

Insulation Materials& Application------Cold Service

管道及设备的隔音保护                                            SD-00-TSC-PP-0012

Sound ControlInsulation of Piping and Equipment

标准详图                                               SD-00-TSC-PP-0013

Standard Detail Drawing

管道焊接标准                                          SD-00-TSC-MS-0025

Standard for Piping Welding

 

3.4  施工验收标准及规范:

Standards and codes for construction acceptance:

 

石油化工剧毒、可燃介质管道工程施工及验收规范                 SH3501-2001

Specification for Construction and Acceptance of Hypertoxic and Combustible Medium Piping Engineering in Petrochemical Industry                                                  

工业金属管道工程施工及验收规范                                       GB50235-97

Code for Construction and Acceptance of Industrial Metallic Piping       

现场设备、工业管道焊接工程施工及验收规范                   GB50236-98        

Code for Construction and Acceptance of Field Equipment and Industrial PipingWecontractorng                                               

工业安装工程质量检验评定统一标准                              GB50252-94

Unified Standard for Checking and Evaluating the Quality of Industrial Installation Engineering            

工业金属管道工程质量检验评定标准                      GB50184-93

Standard for Checking and Evaluating the Quality of Industrial Metallic Piping                                  Engineering       

工业管道、设备绝热工程施工及验收规范                  GBJ126-89        Code for Construction and Acceptance of Industrial Piping and EquipmentThermalInsulationEngineering                                                

石油化工工程焊接工艺评定                                          SHJ509-88

Welding ProcedureQualification for Petrochemical Engineering             

石油化工钢制管道工程施工工艺标准                                  SH3517-2001     

Construction Process Standard for Petrochemical Steel Piping Engineering    

阀门检验与管理规程                                                  SH3518-2000

Code forValve Inspection and Management                    

石油化工钢制通用阀门选用、检验及验收                               SH3064-94

Selection, Inspection and Acceptance of Petrochemical General Steel Valves

石油化工设备和管道涂料防腐蚀技术规范                                 SH3022-1999

Technical Specification forthe Coating anticorrosion of Equipment and Piping in Petrochemical Industry                                             

石油化工企业设备管道表面色和标志                           SH3043-91

Equipment and Piping Surface Color and Marking for Petrochemical Industry                                                                                     

埋地钢质管道石油沥青防腐层施工及验收规范                  SYJ4020-88     

Code for Construction and Acceptance of Petroleum Asphalt Corrosion Protection Layer for Undergrand Steel Piping                                              

工艺管道                                                                       ASME B31.3-2002

Process Piping                                          

无损检测                                                                                  ASME Section V

Nondestructive Examination                                 

焊接和钎焊评定                                                                             ASME Section IX

Welding and Brazing Qualification                            

阀门检验及试验                                                                                    API Std 598

Valve Inspection and Testing                                       


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