特种设备无损检测技术优秀论文评选公示(7)

2012-5-10 16:20| 发布者: 强天鹏| 查看: 3142| 评论: 0

 (分批公示特种设备无损检测技术优秀论文的题目、作者和摘要。公示次序按电子稿接收排序)

084金属材料相控阵检测缺陷定位、定性、定量准确性分析与比较

李奎元  孔令昌  肖武华

(广东省珠海市特种设备检验所,广东 珠海 519002)

摘要:利用X射线检测、常规超声波检测和超声相控阵成像检测系统对一厚度为30mm的对接焊缝试块进行检测。并对三种检测方法的检测结果进行缺陷定位、定性、定量准确性分析与比较。分析结果表明,超声相控阵成像检测系统在缺陷定位、定性、定量的准确性上具有独特优势,且具有操作方便、检测快捷的特点。

关键词:超声波检测;超声相控阵成像检测系统;扇形扫描;三角技术

084Abstract: Test a butt weld block of 30mm-thick by radiographic testing, ultrasonic testing and phased array ultrasonic flaw detector and recorder. Then analyse and compare the three testing results from flaw position, flaw type and flaw size. The analysis result shows that phased array ultrasonic flaw detector and recorder has unique advantage in the accuracy of flaw position, flaw type and flaw size. And the phased array ultrasonic flaw detector and recorder is more convennient for operation and more quick for testing. 

Key words: Ultrasonic testing; Phased array ultrasonic flaw detector and recorder; Sector scan; Delta technique

085远场涡流检测技术在电站锅炉水冷壁管检测中的应用

范贤振    倪进飞    黎 华    马 括 

(广州市特种承压设备检测研究院,广州 510100

  要:电站锅炉水冷壁管因磨损减薄导致爆管将影响锅炉的安全运行。应用远场涡流检测技术可以发现水冷壁管上的磨损减薄缺陷。介绍了远场涡流检测技术的原理和工艺要点。采用高性能涡流检测系统对电站锅炉水冷壁管进行远场涡流检测,取得了较好的效果。

关键词:远场涡流检测技术;水冷壁管;工艺

085Remote Field Eddy Current Testing for Water-Cooled Wall Tube of Plant Boiler

FAN Xian-zhen   NI Jin-fei   LI Hua    MA Kuo

(Guangzhou Special Pressure Equipment Inspection and Research Institute Guangzhou 510100 China )

Abstract The blow-out of water-cooled wall tube of plant boiler due to thinning may affect the safe operation of the boiler. The remote field eddy current testing technique may be used to detect the defects. The theory and procedure of remote field eddy current testing technique were presented. High-performance eddy current inspection system was used to test the water-cooled wall tube, and good results were achieved.

Key wordsRemote field eddy current testing techniqueWater-cooled wall tubeProcedure

086远场涡流检测技术在垃圾发电锅炉水冷壁检测的应用分析

王小聪 ,黎华,李茂东,陈洪君,倪进飞,范贤振

(广州市特种承压设备检测研究院,广州 510100

摘要:生活垃圾焚烧发电锅炉水冷壁存在腐蚀凹坑、腐蚀减薄和疲劳裂纹等缺陷。本文阐述了在役生活垃圾焚烧发电锅炉水冷壁采用远场涡流检测的适用性与优点,然后结合Ferroscope ® 308 远场涡流管线内外壁检测系统介绍垃圾发电锅炉水冷壁采用远场涡流的检测工艺要点与实例。最后总结了远场涡流检测技术应用于生活垃圾焚烧发电锅炉水冷壁检测具有数据可靠性高、工作效率高和使用方便等优点。

关键词:远场涡流检测  垃圾焚烧发电锅炉  水冷壁检测 

086Remote Field Eddy Current Testing of Water-Cooled Wall Tube for Municipal Solid Waste Incineration Plant Boiler

WANG Xiao-CongLI Hua, LI Mao-Dong, CHEN Hong-Jun, NI Jun-Fei,FAN Xian-Zhen

(Guangzhou Special Pressure Equipment Inspection and Research Institute, Guangzhou 510100)

Abstract: Corrosion pit, corrosion thinning and fatigue crack appeared on the water cooled wall of municipal solid waste incineration plant boiler. The applicability and advantages of remote field eddy current testing apllying in municipal solid waste incineration plant boiler were presented in this paper, then the detecting process and applicative example of remote field eddy were introduced with Ferroscope ® 308 system. The advantage of high reliability, high efficiency and convenient to use is summarized in the last part.

Keywords: Remote field eddy current testing; Municipal solid waste incineration plant boiler; Water-cooled wall tube testing

087小波变换在声发射信号特征提取中的应用方法研究

庆光蔚  王会方

(南京市特种设备安全监督检验研究院,南京 210002

摘要:对声发射信号进行分析与处理是目前获取声发射源信息的唯一有效途径,也是声发射技术发展的难点和瓶颈。针对声发射信号的特点,本文对小波变换用于声发射信号的特征提取问题进行了研究,总结出了适用于声发射信号的小波变换信号特征提取方法,并对未来小波变换在声发射领域的应用与研究方向进行了探讨。

关键词:声发射 小波变换 特征提取 信号处理

087Extraction of Acoustic Emission Signal Features Based on Wavelet Transform

Qing Guangwei  Wang Huifang

(Nanjing Special Equipment Inspection InstituteNanjing 210002)

AbstractAcoustic emission signal processing is the only effective method to acquire the acoustic emission source information by now and also the bottleneck that affects its positive development. According to the characteristic of acoustic emission signal, a wavelet-based method of signal feature extraction was presented. The developing tendency of the application of wavelet transform in acoustic emission was discussed finally.

Key wordAcoustic EmissionAE);Wavelet TransformFeature ExtractionSignal Processing

088X射线衍射法测定焊接残余应力

林进军,爱派克测试技术(上海)有限公司

摘要:机械设备尤其是特种设备制造过程中普遍使用焊接技术,焊接过程中产生的残余应力会导致应力腐蚀裂纹变形、疲劳裂纹零件的过早失效以及过度设计。近年来X射线衍射法残余应力测定技术的飞速发展,尤其是应力云图技术的应用和便携式应力测定设备的推广,使得该技术在焊接残余应力测定领域得到了越来越广泛的运用。

    X射线衍射法是一种无损的、非破坏性的残余应力测定技术,该特点使其成为一种非常有效地表征焊接残余应力特性、优化工艺及失效分析的工具特别是能在零件焊接前、焊接后以及焊后处理过程中都能进行测量

本文阐述了用X射线衍射法表征焊接残余应力特性的重要性并列举了在不同类型焊接中残余应力测定的应用实例包括电弧焊氩弧焊电阻焊激光焊和电子束焊接等。该技术也可以用来评估消除焊接残余应力的一些工艺如热处理和喷丸的效果等

关键词:焊接、残余应力、X射线衍射

089JB4730标准中无损检测仪器设备校准或核查要求的修改建议

谢常欢

(深圳市特种设备安全检验研究院,广东省,518029

摘要:本文借鉴欧盟EN-04/15、香港HOKLAS 增补准则第15等标准中对无损检测仪器设备校准或核查的要求,对今后新版JB4730标准中有关无损检测仪器设备校准或核查的要求提出了修改建议。

关键词:无损检测仪器设备 校准 核查

089The Modification Suggestions For The Requirements of Calibration or Check of Non-Destructive Testing instruments for JB4730 Standard

Xie Changhuan

Shenzhen Institute of Special Equipment Inspection and Test , GuangDong

Abstract:This article compare the requirements of Calibration or check for Non-Destructive Testing instruments with EN-04/15, HOKLAS Supplementary etc., it give the modification Suggestions For the requirements of Calibration or check of Non-Destructive Testing instruments for new JB4730 Standard.

Key words:Non-Destructive Testing instruments   calibration   check

090无损检测仪器设备内部校准的有效性

谢常欢

(深圳市特种设备安全检验研究院,广东省,518029

摘要:为确保无损检测数据准确和结果可靠,规避无损检测责任风险,应以量值溯源为基础,对无损检测仪器设备实施内部校准时,应保证内部校准的有效性。

关键词:无损检测仪器设备 量值溯源 内部校准

091无损检测仪器设备校准或核查要求的探讨

谢常欢

(深圳市特种设备安全检验研究院,广东省,518029

摘要:本文探讨了无损检测仪器设备校准或核查的要求,为无损检测仪器设备量值溯源提出了对策,确保无损检测数据准确和保证无损检测结果可靠。

关键词:无损检测仪器设备 校准 核查

091The requirements of Calibration or check for Non-Destructive Testing instruments

Xie Changhuan

Shenzhen Institute of Special Equipment Inspection and Test , GuangDong

Abstract:This article discuss the requirements of Calibration or check for Non-Destructive Testing instruments, it give the way to meet the traceability of Non-Destructive Testing instruments, help to ensure the accurate of Non-Destructive Testing data and assure the reliable of Non-Destructive Testing results .

Key words:Non-Destructive Testing instruments   calibration   check

092小直径厚壁管射线检验工艺优化

李光付

青岛兰石重型机械设备有限公司

摘要:根据标准要求,从透照工艺上各个方面分析径厚壁管对接焊缝射线探伤的透照工艺。通过分析,结合实际选择出合适的透照工艺,以获得较好的底片质量。

关键字:小直径  厚壁  管电压  焦距  边蚀效应

092Abstract: According to the standard requirement, from all aspects as technology through analysis of small diameter thick wall pipe butt weld X-ray detection through as process. Through the analysis, choose the right through as process, in order to achieve good film quality.

Key word: Small diameter, thick wall, tube voltage, the focal length, the side effects of corrosion

093加楔块超声相控阵的聚焦特性测试

刘晓睿1、强天鹏2、邬冠华1孙忠波3、肖雄4、郑凯2

1、南昌航空大学无损检测技术教育部重点试验室,南昌 330063

2、江苏省特种设备安全监督检验研究院,南京 210003

3、天津诚信达金属检测有限公司,天津 300384

4、江苏中特创业设备检测有限公司,南京 210014

摘要:ASTM E2491-08为相控阵设备的测试提供了指导性规定。本文根据ASTM E2491-08,在安装楔块的情况下测试相控阵系统的聚焦能力,确定激发晶片数、聚焦深度以及偏转角度对相控阵系统聚焦能力的影响。试验采用ASTM E2491-08中规定的试块,试验激发的晶片数为8个、16个、32个,聚焦深度为10mm50mm100mm150mm200mm,声束偏转角度为35°、45°、60°和70°。通过试验发现加装楔块后,大部分的近场区都在楔块中,工件中的近场区很小。角度越小,工件中的近场区越大,随着角度的增大,聚焦能力变弱。随着聚焦晶片数量的增加,聚焦能力增强。随着聚焦深度的增加,焦点尺寸增大。越接近楔块物理主声束,分辨率越好。

关键词:超声相控阵、聚焦、ASTM E2491-08

093The Test Of Focusing On Phased Array Ultrasonic With Wedge

Liu Xiaorui1 Qiang Tianpeng2 Wu Guanhua1 XiaoXiong3Sun Zhongbo4ZhengKai2

1.Key Laboratory of Nondestructive Test Ministry of Education, Nanchang Hang Kong University Nanchang 330063, China

2.JiangSu Province Special Equipment Safety Supervision Inspection Institute Nanjing 210003China

3.TianJin Chenxinda Metal-Testing Technology Co Ltd;Tianjin 300384;China

4.JiangSu Zhongtechuangye Equipment Inspection Co Ltd; Nanjing 210014; China

AbstractASTM E2491-08 provides the standard guide for evaluating performance characteristics of phased array ultrasonic testing instruments and systems. In this paperwe use the phased array technology to measure the beam focusing capability of phased array ultrasonic with wedge according with ASTM E2491-08 so that we can identify the causes and effects of focusing capability in the factors such as the numbers of elements ,the focal depth and the scanning angle. In the test, the block designed in ASTM E2491-08 has been used, the elements used are 8,16 and 32,and the focal depths used are 10mm,50mm,100mm,150mm and 200mm,the scanning angles are 35°,45°,60°and 70°.Through the test, we can find that a large proportion of the near field is in the wedge and only a small proportion of the near field is in the block. The scanning angle is smaller ,the near field in the block is larger. And if the scanning angle increases, the focusing capability becomes weaker. The focusing capability intensify when the number of the elements increases. The focal depth increases, the focal spot size increases, too. The resolution of the system will be better if the scanning angle is close to the physical angle of the wedge.

KeywordsPhased Array Ultrasonic; Focusing; ASTM E2491-08




 

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